Plastic Injection Molding
- Located in Bangalore, India, ITTI’s Injection Molding Division specializes in designing and manufacturing precision Insert Molded Components and Injection Molded Thermoplastic Parts.
- We have state of the art machinery, highly skilled work force and ISO 9001 Quality Management System with full participation by the entire management team including the CEO. The facility is housed in a 20,000 Square foot building in India’s Silicon Valley – the City of Bangalore. There is sufficient room to expand.
- We have state of the art machinery, highly skilled work force and ISO 9001 Quality Management System with full participation by the entire management team including the CEO. The facility is housed in a 20,000 Square foot building in India’s Silicon Valley – the City of Bangalore. There is sufficient room to expand.
- Our Equipment ranges from 20 tons to 225 tons of clamping pressure. These are computer controlled molding machines and give optimal efficiency in set-up, process control and monitoring. Our machines are designed for consistent quality and repeatability to minimize labor costs and rejection rates.
- Shot Capacity: From less than a gram up to 110 grams per cycle.
- Custom Colors
- Insert Molding allows other components (e.g. Metal parts, Molded Cables, etc.) to be completely integrated into the plastic molded assembly.
- Over molding: This process uses different components and materials and integrates them into a single part, much like what you might see on a toothbrush, where a soft elastomer material is molded onto a rigid handle.
German Made Arburg Universal
Molding machine – Horizontal Mode
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German Made Arburg Universal
Molding machine – Vertical Mode
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Mold for B.D. Kit Assy.
Tool Size: L 15.5” X W 11.5” X H 8
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Mold for Molded Top cover 100 X 150 ( Clear ).
Tool Size: L 14” X W 10” X H 11”
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Components made from PC shot
weight 90 Grams.
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Tool Size: L 11.5”X W 10” X H 12”
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Components made from Noryl
shot weight 98 Grams.
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Mold for Housing Terminal Brush Free Yellow
Tool Size in Inches: L 11” X W 8” X H 9”
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Components made from Nylon with thin wall
thickness shot weight 0.60 Grams
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Mobile Compact Dryer LMD 50/80 with Drying Bin
- Mobile Compact Dryer LMD 50/80 with Drying Bin
- The LMD 50 and LMD 80 mobile compact dryers are used exclusively to generate dry air which is used to dry hygroscopic, free- flowing plastics granulates.
- The compact dryer operates between …….. 5°C and 35°C
Injection Molding Machines
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Plastic Injection Molding Components
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Dehumidifier for Injection Mold
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Insert Molded Components
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UL Approved Wiring Harness
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Injection Molding Vie Inside Picture
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Injection Molding Tool Room Setup
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Components Made From Noryl Shot Weight 98 Grams
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QUALITY ASSURANCE:
Quality assurance for our Molding Operations has three distinct phases in full compliance with ISO 9001 QMS (Latest Version).
- Process Parameters are documented and operator training is monitored.
- Visual inspection is performed by our trained machine operators on every part that is made the moment it comes out of the machine using the parameters and critical dimensions set by customer.
- Parts are then randomly inspected once again by QA personnel at the machine once every hour and rejections are logged.
- Pallets
- Finally the acceptable parts are boxed, counted, and moved to our quality control department, where they are randomly inspected once again and the count is verified. The parts are then ready for shipment.
- Machine maintenance is done as per formal Preventative Maintenance Program.